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Why are the Advanced Composting System and Aeromaster compost turners from Midwest Bio-Systems better than all the others?


Compost windrow turning equipment mechanisms will correlate directly with the composting philosophies recognized or advocated by the manufacturer. As indicated throughout this site, Midwest Bio-Systems approaches composting from a "soil-plant" point-of-view. We endeavor to cultivate compost and its related commodities based on our commitment to sustainable agriculture. We do not separate the two.

Other compost equipment providers often approach compost quality from a "What's not in it?" interpretation of quality (pathogens, weed seeds, heavy metals, etc.). Attaining minimum government safety standards is their goal. Beyond this, because size-reduction is one of the results of composting, they often measure success by the extent to which they can make an organic waste stream disappear. Their equipment is therefore designed to achieve those purposes.

Midwest Bio-Systems, on the other hand, determines compost quality by:

  • What the profile of the microbiological assay shows regarding the finished compost product (diversity of species, enumeration of microbes, and aerobic:anaerobic ratios)?
  • How soil health is improved
  • How crop yield is increased
  • How plant health is enhanced
  • How production costs are reduced while simultaneously generating additional income.

What are the defining differences between these approaches relative to turner design?

Drum speeds — Aeromaster compost turners have variable drum speeds within a low rpm range. Equipment does not make compost — microbes do! So high quality composting is simply based on creating the optimal environment for beneficial microbes to flourish and undesirable microbes to diminish. High drum speeds retard rather than enhance the quality composting process as well as limiting humus formation. Materials need not be propelled against shields (limiting aggregation) or thrown many feet behind the drum. Safety is also an issue here as projectiles can be propelled from the windrow with high speeds.

Hourly cost of operationclearly affected by drum speeds is hourly cost of operation and downtime. Aeromaster turners have proven to cost less than 1/2 the industry standard.

Volumesextremely large compost turners can be used to create a high heat environment for pathogen elimination and size reduction. But excessively large windrows reduce oxygen access for the microbes and quality is negatively impacted.

Tine shape and material movement patternan ideal turning environment will lift, blend, and aerate compost feedstocks. A key evidence of composting excellence will be O2 and CO2 exchange. What are windrow CO2 levels prior to turning compared to directly behind the turner? Best turning and movement patterns will provide new contact points in the feedstocks for microbial and chemical interaction. Tines should therefore handle the materials gently, moving perimeter materials to the center of the row and center materials to the perimeter. Tines should not cut, shred, or pulverize materials, especially after the first week in the row.

Wateringto create an optimal microbial environment, a turner must be able to apply water evenly throughout the row, rather than only to the perimeter.

Is Midwest Bio-Systems the only turner builder which embraces this composting philosophy? No. The key questions then among turner manufacturers sharing this philosophy are ones of value, durability, and service. Contact us for this value, durability, and service information.

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